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Electrical Insulation Panels for Multiple Applications

Profile extruded panels (PEP) are versatile, cost-effective electrical insulation materials made from Formex™ GK, an advanced formulation of polypropylene electrical insulation from ITW Formex®. The panels are lightweight and easy to fabricate. These UL 94 V-0 rigid panels are the only viable flame-retardant polypropylene alternative to glass polyester (GPO-3) used for electrical insulation and barrier applications. For considerably lower cost, PEP materials have a higher dielectric strength and breakdown compared to GPO-3.

Eco-Friendly Alternative to Glass Polyester

ITW Formex, a division of ITW, developed these rigid panels as an environmentally safe (no dust) alternative to glass polyester. Glass polyester may emit inhalable glass dust, and it has been known to cause cuts and irritate skin. In addition to being eco-friendly, PEP is easier to handle and install into electrical cabinets, compared to glass polyester, which is a heavy, cumbersome material. PEP panels are easier to fabricate and can be quickly and easily scored and folded into various three-dimensional forms to suit the application without the use of individual extruded channels and fasters required for glass polyester. The low-cost panels combined with this unique manufacturing flexibility provide a highly cost effective alternate to glass polyester materials.

Wide Range of Electrical Insulator Applications

Formex PEP provides protection between electrical potentials and/or from electrical shock and short circuits. The material is an ideal electrical insulator for a variety of non-structural applications found in electrical distribution applications providing superior electrical protection in switch gear, motor controls, panel boards, bus bars, and various electrical cabinets.

Product Availability and Technical Resources

Rigid Formex PEP material is currently available in natural (white) sheets and may be ordered in two sizes:

  • Formex™ GK-160: 160 mils ( 4.0 mm)
  • Formex™ GK-240: 240 mils ( 6.0 mm)

For more technical specifications about PEP material, please review the following:

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