Major Industries

• Electrical Vehicles (EV)
• Solar Energy / Solar Power Inverting (PV)
• Non EV Automotive
• Cloud Data Centers
• Industrial Controls
• LED Lighting
• Electrical Power Distribution
• Consumer Electronics
• Major Appliances
• Medical Electronics
• Information Technology
• Telecommunications

Major Applications

• Electrical and Electronic Insulation for EV battery pack, EV onboard charger, EV DC/DC converter, EV Power Electronics Controller, EV DC charging station, EV Battery Management System, PV solar power inverter, LED driver, industrial power terminal insulators, panelboard barriers and insulators, electronics including smart home devices and AI speakers, power supplies, personal computers, home appliances, medical diagnostic equipment used for patient treatment, testing and monitoring, automated drug dispensing, electrocardiogram instrumentation, pulse detection and blood pressure sensing.
• Air Baffles and Wire/Cable Management for data center control rooms including Operations, Network Control and Help Desk Consoles.
• Barriers between PC boards and between PC boards and housings, barriers to prevent access to dangerous areas.
• Fish Paper and Aramid Paper Alternative: Formex has several advantages over traditional electrical insulation options like fish and aramid paper. Learn more benefits of Formex here.

Methods for Processing Formex Electrical Insulation

• Die Cutting – Including steel rule, engraved, rotary and male/female dies.
• Laser or Water Jet Cutting – Advancements in technology provide rapid prototyping as well as high-speed production.
• Heat Forming – Low-cost tooling and a simple process combine to produce parts with permanently formed angles.
• Thermoforming – Produces complex, rigid, three-dimensional shapes.
• Machining – Materials are easily fabricated with conventional machining techniques.

Additional Processing

• Marking – Materials may be embossed or printed to display product identification, part numbers, safety messages or technical information.
• Lamination – Laminating with aluminum or copper foil provides EMI shielding and RFI shielding.
• Adhesives – Formex™ readily accepts adhesives for various applications.
• Welding – Formex™ can be bonded to itself using conventional welding techniques.
• Joinery Methods – Parts can be easily designed to incorporate a number of joining and fastening methods, often eliminating external fasteners.

To learn more, contact us here. 

Directly request a sample here.